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1. Proj. NameCPCT SRU #5 Tail Gas Emission Improvement EPC Turn-Key Project

2. ClientTao-yuan Refinery of CPC Corp., Taiwan

3. Proj. PeriodApr. 2022July 2023

4. Proj. Description

This project is for CPCT to reduce SRU #5 Tail Gas SO2 emission by adding a SO2/H2S absorption Unit of caustic Scrubbing Facilities before the existing Thermal Oxidizer (F-4562) within the limited area of 7M x 7M (not incl. caustic storage tank). Based on SRU #5 Tail Gas Inlet/Outlet Design Baselines, it is expected thatfor Case (1) De-Sulfur oper. cond. @14,000 Nm3/h Max. w/ 1.0 Vol% SO2 concent. Inlet, the outlet SO2 concent. can be 50 vppm, and the effluent of COD 1,000 mg/l, PH6~9 after scrubbingfor Case (2) Nor. oper. and Case (3) Up-Set oper. conditions @12,000 Nm3/h Max. w/ 0.01 & 2.0 Vol% H2S concent. Inlet respectively, the outlet H2S concent. can be effectively reduced 90% after scrubbing. In addition to the above design requirements, it shall also be met that the total system pressure drop 1,000 mmH2O and Dust removal eff. 50%.

5. Major construction item:

  SO2/H2S tail gas Scrubbing Facilities x 1 Unit (Incl. AL-6XN/316L Inlet Barrels, 316L

Disengagement Vertical Vessel, Teflon Reverse jet Nozzles (x2), 316L Froth Columns,

316L Chevron Demisters……, etc.).

  316L Scrubbing Circulation Pump x 2 sets, 316L Liquid Caustic Pump x 2 sets.

  Oxidation Air Blower x 2 sets(Inc. Noise Hood).

  FRP Liquid NaOH Tank x 1 set.

  20”/6” SO2/H2S tail gas Inlet/Outlet Pipelines retrofitted (Inc. Hot Insulation)  

and/or new added with Shutoff Valves (x3).

  Process & Utility Piping System w/different kinds of Material, Effluent Wastewater Piping

(incl. 304 SS Effluent Filter x 1 set).

  Civil Foundation, Steel Structures, Operation Platforms, Dikes and related Acquisition

of Government Permits and Construction License Application.

  Instruments Incl. Control Valves, Radar/Ultrasonic Liquid L/T, Magnetic or D/P Flow meters,

Density Transmitters, PH Analyzers, Thermometer/ Pressure Gauges, etc.

  Power Equipment Incl. MCC Panel, Site Explosion-proof Lighting Fixture, Grounding,

Communication, Power Cable and Conduit, Site Switching Station.